The filler masterbatch extrusion compounding machine for resin plastic pellet making is a specialized and efficient equipment designed to produce resin plastic pellets with the addition of filler materials. This machine utilizes advanced extrusion technology to blend and compound the resin with various fillers, such as calcium carbonate or talc, in order to enhance the properties of the final plastic product. It ensures thorough dispersion and uniform distribution of fillers within the resin matrix, thanks to its precise temperature and pressure control capabilities. This compounding machine is adaptable to different types of resins and fillers, allowing for formulation flexibility and customization. By using this machine, manufacturers can achieve cost-effectiveness by reducing the consumption of expensive resins while maintaining the desired mechanical, thermal, or aesthetic properties of the plastic products. The resulting filler masterbatch pellets are suitable for various applications such as film production, injection molding, and extrusion processes, making this machine a reliable solution for high-quality resin plastic pellet manufacturing.
1. Siemens Control System:
- Intelligent storage of production data
- Remote monitoring for efficient production management
2. High-Torque Gearbox:
- Provides consistent power for processing various filler materials
- Ensures smooth operation even with high filler loading
3. Quick-Open Die-Head:
- Easily accessible for rapid cleaning and maintenance
4. Extended and Widened Water Sink:
- Improved cooling efficiency
- Accommodates higher production volumes
5. Silent and Wear-Resistant Pelletizer:
- Reduces noise pollution in the work environment
- Extended operational life
6. Air Knife:
- Improves drying efficiency to prevent agglomeration
7. Stainless Steel Cover:
- Corrosion-resistant and durable
- Easy to clean and maintain
1. Transmission system
2. Heating and cooling system
3. Screw/barrel assembly
4. Die-head assembly
5. Auxiliary equipment
Basic composition of filler masterbatch raw materials：
- Carrier Resin（PP/PE）
- Filler（CaCO3/Talc）
- Additives（PE wax/White oil/Coupling agent, etc）
Functions of filler masterbatch:
- Improve specific properties of plastics, such as stiffness, impact resistance, and dimensional stability.
- Reduce costs by replacing a portion of the polymer resin with cheaper fillers without significantly compromising mechanical properties.
Filler masterbatches can be used to process a wide range of polymers and plastics, including:
1.Polyethylene (PE) - Used in packaging films, containers, pipes, and various molded products.
2.Polypropylene (PP) - Found in automotive parts, household goods, textiles, and packaging.
3.Polystyrene (PS) - Used in food packaging, disposable cups, and insulation materials.
4.Polyvinyl Chloride (PVC) - Commonly used in construction materials, pipes, flooring, and medical products.
5.Engineering Plastics such as ABS (Acrylonitrile Butadiene Styrene), PA (Polyamide/Nylon), PC (Polycarbonate), and PBT (Polybutylene Terephthalate), which are used in automotive, electrical, and industrial applications.
6.Biodegradable Polymers - Used in eco-friendly packaging and products.
1.15 years of experience in the design and manufacture of filler masterbatch extruder;
2.Modernized CNC processing for high dimensional accuracy and consistency of components;
3.ISO, TUV, CE certificated;
4.With more than 30 patents;
5.Comprehensive technical support, including installation, training, and ongoing service to ensure smooth operation and maximum uptime.
| Model | TSH-20P | TSH-35P | TSH-40P | TSH-52P | TSH-65P | TSH-75P | TSH-95P |
| Screw Diameter (mm) | 22 | 35.6 | 41 | 51.4 | 62.4 | 71 | 93 |
| Screw Speed (rpm) | 400-600 | 400-600 | 400-600 | 400-600 | 400-600 | 400-600 | 400-600 |
| Motor Power (kw) | 4 | 15/18.5/22 | 30/37 | 55/75 | 90/110 | 132/160 | 280/315 |
| L/D | 32-60 | 32-68 | 32-68 | 32-68 | 32-68 | 32-68 | 32-68 |
| Output (Kg/Hr) | 2-15 | 15-95 | 70-150 | 155-355 | 255-550 | 450-850 | 950-1600 |
Notes: The output for different materials are different, take an example: the same model, the output of
high fillermasterbatch is 2-3 times higher than color materbatch.
| Model | TDH-35D | TDH-40D | TDH-52D | TDH-65D | TDH-75D | TDH-95D | TDH-115D |
| Screw Diameter (mm) | 35.6 | 41 | 51.4 | 62.4 | 71 | 93 | 115.5 |
| Screw Speed (rpm) | 400-800 | 400-800 | 400-800 | 400-800 | 400-800 | 400-800 | 400-800 |
| Motor Power (kw) | 22/30/37 | 45/55 | 90/110 | 132/160 | 250/280/315 | 550/650 | 800/1000 |
| L/D | 32-60 | 32-68 | 32-68 | 32-68 | 32-68 | 32-68 | 32-68 |
| Output (Kg/Hr) | 20-150 | 150-280 | 300-550 | 400-800 | 750-1550 | 1600-2800 | 2400-4900 |
We provide on-site installation guidance, commissioning, and personnel training.
Key factors include production capacity, material compatibility, control systems for quality output, and ease of maintenance.
Regular maintenance includes cleaning of the extruder barrel and screws, checking heating elements and sensors, and inspecting seals and gaskets. Lubrication and adjustment of components may also be necessary to maintain optimal performance.
Tengda has a lot of experience and exclusive technology. Cooperating with us, you can obtain the best solution for every compounding requirement, from laboratory-level special applications to industrial production. The teams of Tengda's various divisions composed of engineers, chemical researchers, technicians and experts in various fields will provide customers with powerful process solutions.
