The Twin Screw Plastic Extruder Carbon Black Masterbatch Granulator Machine is an advanced solution designed to efficiently produce high-quality carbon black masterbatch pellets. This machine combines the power of twin screws with precise controls to ensure excellent mixing, compounding, and pelletizing of carbon black and other additives. With its superior performance and reliability, it is the ideal choice for manufacturers in the plastics industry.
Key Features:
1. Twin Screw Extrusion Technology: Equipped with twin screws, this machine provides exceptional mixing and compounding capabilities, ensuring uniform dispersion of carbon black and additives throughout the plastic matrix.
2. Precise Temperature Control: The extruder features a sophisticated temperature control system, allowing for precise adjustments to optimize the processing conditions for carbon black masterbatch production.
3. High Efficiency Pelletizing: The granulator unit efficiently converts the compounded material into uniform pellets, ensuring consistent pellet size, shape, and quality.
4. Versatility: The machine is compatible with various plastic materials, including PE, PP, PVC, and more, making it suitable for a wide range of applications in industries such as automotive, packaging, and construction.
5. User-Friendly Interface: The machine is designed with an intuitive interface, enabling easy operation, parameter adjustments, and monitoring of key process variables.
Product Applications:
The Twin Screw Plastic Extruder Carbon Black Masterbatch Granulator Machine finds applications in the following areas:
1. Plastic Manufacturing: It produces carbon black masterbatch pellets that can be used as additives in plastic manufacturing processes, enhancing properties such as UV resistance, conductivity, and coloration.
2. Packaging Industry: The carbon black masterbatch pellets produced by this machine are widely used in the production of plastic films, bags, and containers, providing enhanced aesthetics and performance.
3. Automotive Industry: These masterbatch pellets are used in automotive applications, such as interior and exterior parts, to achieve desired color effects and improve durability.
4. Construction Sector: The machine enables the production of carbon black masterbatch pellets that are used in plastic pipes, fittings, and profiles for improved strength, UV resistance, and conductivity.
Granulation Process:
The granulation process of the Twin Screw Plastic Extruder Carbon Black Masterbatch Granulator Machine involves the following steps:
1. Feeding and Compounding: The carbon black, additives, and base polymer are fed into the extruder, where they are thoroughly mixed and compounded.
2. Melting and Filtration: The compounded material is melted, homogenized, and filtered to remove impurities and ensure a clean melt.
3. Pelletizing: The molten material is extruded through a die head and then cut into uniform pellets using a pelletizing system.
4. Cooling and Collection: The pellets are cooled, and any excess moisture is removed before being collected and ready for packaging or further processing.
Experience the efficiency and reliability of the Twin Screw Plastic Extruder Carbon Black Masterbatch Granulator Machine, offering precise control and exceptional quality in carbon black masterbatch production. This machine empowers manufacturers to enhance their plastic products with superior coloration, conductivity, and UV resistance.
Model | TSH-20P | TSH-35P | TSH-40P | TSH-52P | TSH-65P | TSH-75P | TSH-95P |
Screw Diameter (mm) | 22 | 35.6 | 41 | 51.4 | 62.4 | 71 | 93 |
Screw Speed (rpm) | 400-600 | 400-600 | 400-600 | 400-600 | 400-600 | 400-600 | 400-600 |
Motor Power (kw) | 4 | 15/18.5/22 | 30/37 | 55/75 | 90/110 | 132/160 | 280/315 |
L/D | 32-60 | 32-68 | 32-68 | 32-68 | 32-68 | 32-68 | 32-68 |
Output (Kg/Hr) | 2-15 | 15-95 | 70-150 | 155-355 | 255-550 | 450-850 | 950-1600 |
Notes: The output for different materials are different, take an example: the same model, the output of
high fillermasterbatch is 2-3 times higher than color materbatch.
Model | TDH-35D | TDH-40D | TDH-52D | TDH-65D | TDH-75D | TDH-95D | TDH-115D |
Screw Diameter (mm) | 35.6 | 41 | 51.4 | 62.4 | 71 | 93 | 115.5 |
Screw Speed (rpm) | 400-800 | 400-800 | 400-800 | 400-800 | 400-800 | 400-800 | 400-800 |
Motor Power (kw) | 22/30/37 | 45/55 | 90/110 | 132/160 | 250/280/315 | 550/650 | 800/1000 |
L/D | 32-60 | 32-68 | 32-68 | 32-68 | 32-68 | 32-68 | 32-68 |
Output (Kg/Hr) | 20-150 | 150-280 | 300-550 | 400-800 | 750-1550 | 1600-2800 | 2400-4900 |